Adding an RS-232 Interface to a Bench Scale

Adding an RS-232 Interface to a Bench Scale

A bench scale that only shows a number on its own display is doing half a job. Fitting a TTL to RS-232 board lets the Jadever JCE and JWE send every weighing to a PC or a label printer — and the wiring is simple enough that the difficulty is usually the pin numbering, not the electronics.

Fitting the board

RS-232 and relay output board for electronic scales
RS-232 / relay output board.
Installing the RS-232 board in a Jadever scale
The board installed.

Board options available

  • RS-232 + RTC + relay + printer (TDP, SH-24 TP, ZEBRA, GODEX)
  • RS-232 + RTC + relay + light tower
  • RS-232 + RTC + relay + PC

If you need alarm setpoints, choose the RTC-RS232-Relay board. Only that version makes the three switching functions — Hi, OK, Lo — available.

Output pin layout on the RS-232 relay board
Output pins on the board.

Connecting to a PC

Two things have to be set before anything appears on screen:

  • Have a program on the PC ready to receive — a COM port test tool such as Terminal.exe is enough
  • On the scale, set Print Mode to Prt.Co, which makes it send continuously

The PC end is a DSUB9 male; the board on the JCE/JWE is a DSUB25 female. Check the pin diagram rather than assuming a straight-through cable will work.

Pin connection between scale and PC serial port
Scale to PC pin connection.

Serial settings

ParameterValue
Baud rate2400, 4800 or 9600
Data bits8
ParityNone
Stop bits1
Character setASCII

What the scale sends

Each frame is a start bit, eight data bits sent LSB first, a parity bit and a stop bit. The data itself is a fixed-width ASCII string ending in CR LF:

FieldContent
PrefixG/N.W.: for gross or net weight, U.W.: for unit weight
Sign+ or −
ValuePadded with spaces to a fixed width
Unitkg
TerminatorCR LF

Because the field widths are fixed, software reading this string can slice it by position instead of parsing it — which is why the padding spaces matter and must not be trimmed on the way through.

Weight string received in a terminal program
The string arriving in a terminal program.

Integration note

KALA Technical Notes

When nothing arrives at the PC, the cause is nearly always the print mode setting or the pin mapping rather than a faulty board. Tell us the scale model and what you are connecting to, and we will confirm which board option and cable you need.

Email Technical Support

Interface boards, cables and label printers for bench and platform scales.

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