Load Cell Specifications Explained

Load Cell Specifications Explained

A load cell datasheet is a short document, but almost every line on it decides something about the scale you are going to build. This is what each figure means and what it costs you to get it wrong.

Rated capacity

Unit: kgf or tf. The maximum load the cell is built to measure. Load it beyond that and the reading stops being accurate; do it repeatedly and the cell is damaged permanently.

Rated capacity is per cell, not per scale. A bridge on eight 30 tf cells has 240 tf of cell capacity but is still specified and used at a much lower figure — 120 tf is typical.

Accuracy class

Class II or class III — the grading of how accurately the instrument works. Assessed against international standards such as OIML or NTEP, and it is the class rather than the manufacturer’s own wording that matters when the scale has to be verified for trade.

Resolution

The number of divisions the cell can resolve across its range — typically n = 1,000 to 100,000, quoted as 1/6,000, 1/10,000 or 1/30,000. A 30 tf cell at 1/3,000 resolves to 10 kgf steps; the same cell at 1/30,000 resolves to 1 kgf.

The higher this figure, the more the cell costs.

Rated output

Unit: mV/V. How much signal the cell returns per volt of excitation — its sensitivity.

On an analog cell the output depends on the excitation supplied by the indicator. Take a 10 tf cell rated 2 mV/V with 10 tf applied: at 10 V excitation the output is 20 mV; at 8 V excitation the same load gives only 16 mV.

The matching figure on the indicator is input sensitivity in µV/d. The smaller that number, the finer the display can resolve.

AMCells ZSFY 30 tf load cell datasheet
Datasheet for an AMCells ZSFY 30 tf cell.

The error figures

These are all quoted as a percentage of full scale, and they are the numbers that decide whether a cell will pass verification at the class you need.

SpecificationWhat it measures
Combined errorThe algebraic sum of non-linearity and hysteresis — the single figure that best summarises the cell.
RepeatabilitySpread between readings when the same load is applied repeatedly, under the same conditions, from the same direction.
CreepHow far the output drifts while a constant load is held, typically over 30 minutes, at constant temperature. This is what makes a tank scale read differently in the afternoon than it did at the start of the shift.
Zero returnThe difference in the zero reading measured before loading and again after the load is removed.

The two overload limits

Both are quoted as a percentage of rated capacity, and they mean very different things.

Safe overload

The load the cell can take without permanent change to its characteristics. Exceed the rated capacity but stay under this figure and the cell recovers — commonly 150%.

Ultimate overload

The point at which the cell is damaged — readings become unreliable or the cell fails mechanically. Often above 300%. Nothing above safe overload should be treated as usable.

A cell that has been through an overload event often still works — it simply no longer holds its zero, or its corner behaviour has shifted. That is why an unexplained corner error after a heavy vehicle is worth investigating rather than adjusting away.

Specification note

KALA Technical Notes

Datasheets are easy to compare line by line and hard to compare in practice, because a figure that matters on a tank scale may be irrelevant on a weighbridge. Send us the application and the division you need, and we will tell you which specifications actually constrain the choice.

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Load cells with full datasheets and OIML certificates on request.

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